--- Jiaxing Zhuoer Precision Machinery Co., Ltd.: A Leader in Precision Machining ---
• Company Overview and History:
Founded in July 2012 and headquartered in Jiashan County, Zhejiang Province, Jiaxing Zhuoer Precision Machinery Co., Ltd. has emerged as a trusted name in high-precision component manufacturing. With a factory area of 3,500 square meters and a total investment of 10 million RMB, the company operates from a strategic location within the Yangtze River Delta, enjoying seamless access to major international ports like Shanghai and Ningbo. This geographic advantage enables efficient global logistics and export operations. As a National High-Tech Enterprise (Certificate No.: GR202333006401) and a recognized 'Specialized, Refined, Characteristic and Innovative' SME in Zhejiang Province (valid until December 2026), Zhuoer has built a solid reputation through innovation, quality control, and technical excellence. The company employs over 70 skilled professionals, including more than 15 technical engineers, 30 experienced craftsmen, and 10 seasoned managers. Their core expertise lies in precision machining, vacuum chamber fabrication, and customized solutions for high-end industries such as semiconductor, solar energy, aerospace, and military applications. Notably, Zhuoer was honored with the 'Best Innovation Award' by MAAG Group in 2017—a testament to its ability to deliver cutting-edge engineering solutions. The company’s ISO9001:2015 certification further validates its rigorous quality management system, ensuring every product meets international standards. With a strong foundation in R&D, production, testing, and sales integration, Zhuoer continues to set benchmarks in precision manufacturing.
--- Advanced Production Equipment for High-Precision Cutterheads ---
• State-of-the-Art Machining Centers:
Jiaxing Zhuoer Precision Machinery Co., Ltd. leverages a fleet of seven high-precision machining centers sourced from globally renowned brands, enabling unparalleled accuracy and efficiency in cutterhead production. These include Japan’s Mazak VCN530C L with a travel range of 1050×530×510mm, offering exceptional spindle speeds up to 12,000 RPM and positional accuracy within ±0.005mm—ideal for complex thin-walled and high-tolerance components. The U.S.-made Haas VF-2 and VF-4 models provide large work envelopes (762×406×508mm and 1270×508×635mm respectively), supporting heavy-duty milling tasks with consistent repeatability. Taiwan’s Youjia VMP-23A and FVP800, along with Leadwell MCV-1500+, offer compact yet powerful capabilities for intricate parts, while the Japanese Kuraki horizontal machining center delivers unmatched stability for large-scale projects with a 1400×1600mm travel range. All machines are integrated into an automated production line that minimizes human error and maximizes throughput. For example, when producing a custom cutterhead for a U.S.-based semiconductor equipment manufacturer, Zhuoer achieved a surface finish of Ra 0.4μm on a 120mm-diameter shaft with a wall thickness of just 0.8mm—challenging even for many Tier-1 suppliers. The combination of advanced CNC controls, real-time monitoring, and predictive maintenance ensures minimal downtime and maximum output consistency, making Zhuoer a preferred partner for clients demanding ultra-high precision in critical industrial applications.
• Comprehensive Processing Capabilities:
Beyond machining, Jiaxing Zhuoer offers end-to-end processing capabilities essential for high-performance cutterheads used in extreme environments. The company specializes in welding vacuum chambers using OTC robotic welders and Panasonic systems, achieving weld repeatability within ±0.02mm—critical for maintaining hermetic seals in semiconductor and aerospace applications. Their expertise extends to heat treatment processes such as quenching, tempering, and annealing, which enhance material hardness (up to HRC55) and mechanical strength. For instance, a recent project involved manufacturing a stainless steel cutterhead for a German VON-ARDENNE vacuum coating system, where the final part required a hardness of HRC52 and a runout tolerance of less than 0.01mm. Zhuoer not only met but exceeded these specifications through precise temperature control and post-weld stress relief. Additionally, they perform advanced surface treatments including sandblasting, polishing, electroplating, and passivation, ensuring corrosion resistance and low particle generation—essential for cleanroom compatibility. The company also conducts full functional testing, including pressure testing up to 1×10⁻⁶ mbar, leak testing, and dynamic balance verification. This comprehensive approach ensures that every cutterhead delivered is not only dimensionally accurate but also reliable under operational stress, reducing failure risks and extending service life. Such robust process control has enabled Zhuoer to consistently meet the stringent demands of global clients across multiple industries.
--- Diverse Product Range for Various Industries ---
• Cutterheads for Semiconductor and Solar Energy:
Jiaxing Zhuoer Precision Machinery Co., Ltd. has become a key supplier of precision cutterheads for next-generation semiconductor and solar energy equipment, serving both established giants and emerging innovators. In the semiconductor sector, the company produces specialized cutterheads for SiC (silicon carbide) third-generation semiconductor manufacturing and MPCVD (microwave plasma chemical vapor deposition) artificial diamond growth systems. These components must withstand extreme thermal cycling and maintain sub-micron dimensional stability. One notable case involved designing a custom cutterhead for a U.S. semiconductor equipment OEM, featuring a multi-stage precision shaft with a 0.8mm wall thickness and a total length of 1,150mm. Using AL6061 aluminum alloy and applying a hard anodizing surface treatment, Zhuoer delivered a part with a runout of just 0.008mm and zero particle shedding—meeting Class 100 cleanroom standards. In the solar energy industry, Zhuoer supplies cutterheads and structural components for perovskite solar cell production lines and photovoltaic module assembly. A recent order from a leading Chinese solar manufacturer required 500+ sets of high-precision roller shafts for a continuous production line, each measuring up to 1,934×1,161×16mm with flatness tolerance of ±0.05mm. The team utilized a combination of CNC turning, grinding, and laser alignment to achieve consistent performance across batches. These products have been successfully deployed in facilities operating in Germany, Japan, and California, demonstrating Zhuoer’s ability to scale production without compromising quality. By combining deep domain knowledge with flexible manufacturing, Zhuoer continues to drive innovation in high-tech industries where precision and reliability are non-negotiable.
--- Global Reach and Long-Term Partnerships ---
• Collaborations with Renowned Enterprises:
Jiaxing Zhuoer Precision Machinery Co., Ltd. has forged long-term, trust-based partnerships with some of the most respected names in global industrial manufacturing. These collaborations are not merely transactional—they reflect a shared commitment to innovation, quality, and technical excellence. For example, Zhuoer has maintained a stable supply relationship with Germany’s VON-ARDENNE and OERLIKON, providing precision vacuum chambers and cutterhead components for their high-vacuum coating systems used in aerospace and optical lens manufacturing. Similarly, the company supplies critical components to the U.S. Dover Group and Nordson Corporation, where reliability under high-speed operation is paramount. In Japan, Zhuoer has partnered with Fuji Electric and Mitsubishi Heavy Industries, delivering precision shafts and flanges for semiconductor handling robots and vacuum processing tools. On the domestic front, the company serves leaders like Shanghai Chaogui and Shenzhen Huichi Vacuum, contributing to China’s growing semiconductor self-sufficiency initiative. One standout success story involves a joint development project with Procter & Gamble (P&G) for a new packaging machine requiring a custom cutterhead with a unique helical profile. Zhuoer designed, prototyped, and mass-produced over 2,000 units within 28 days, meeting P&G’s strict safety and hygiene standards. These partnerships underscore Zhuoer’s ability to adapt to diverse technical requirements, comply with international regulations, and deliver on time—proving itself as a reliable extension of its clients’ engineering teams. With products exported to Europe, North America, and Asia, Zhuoer has built a global footprint rooted in credibility, responsiveness, and technical depth.
--- Customization and Flexible Production Capacity ---
• Meeting Unique Customer Requirements:
At the heart of Jiaxing Zhuoer’s success is its unparalleled ability to customize precision components to meet highly specific customer needs. Whether it’s a one-off prototype or a small-batch production run, Zhuoer treats every request as a unique engineering challenge. The company accepts detailed CAD drawings, technical specifications, and even verbal requirements, translating them into fully functional parts with minimal lead time. For example, a European aerospace startup required a titanium-alloy cutterhead with a maximum diameter of 1,800mm and a complex curved surface geometry. Zhuoer developed a custom fixture, optimized toolpaths using simulation software, and applied a passivation treatment to prevent oxidation. The final product passed all vibration and load tests, earning approval from the client’s QA team. Another case involved a South Korean solar panel manufacturer needing a set of 150 precision rollers with variable diameters and internal cooling channels. Zhuoer implemented a modular design approach, allowing for easy assembly and maintenance. They also offered full documentation—including material certificates, inspection reports, and CE compliance files—to ensure smooth customs clearance. With capabilities spanning materials (SUS304, AL6061, 1.2378, 1.2379), dimensions (up to 4,000mm length, 2,000mm diameter), surface finishes (Ra 0.4μm), and assembly services, Zhuoer acts as a one-stop solution provider. Their technical team often goes beyond mere fabrication, offering design optimization advice to improve durability and reduce wear—demonstrating a true partnership mindset.
• Efficient Delivery and Small-Batch Production:
Jiaxing Zhuoer Precision Machinery Co., Ltd. excels in delivering fast, flexible, and cost-effective solutions—even for small-batch or urgent orders. With a monthly production capacity of over 3,000 precision components and 50+ vacuum chambers, the company maintains agile workflows tailored to rapid turnaround needs. Conventional precision parts are typically delivered within 7–15 working days, while customized vacuum chambers require 20–30 days—among the fastest in the industry. This efficiency stems from a well-organized factory layout, automated material handling, and a lean production philosophy. For instance, a U.S.-based startup needed 12 prototype cutterheads for a new semiconductor test rig within 10 days. Zhuoer expedited the project by reallocating resources, running night shifts, and conducting in-house inspections—delivering ahead of schedule. Moreover, Zhuoer welcomes small-batch orders with no minimum order quantity (MOQ), making it ideal for startups, research institutions, and R&D departments. Clients can order as few as 1 unit for prototyping, with full traceability and quality assurance. The company also provides pre-assembly and functional testing services, helping customers reduce downstream integration costs. With a proven track record of supporting over 50 international clients across 15 countries, Zhuoer has built a reputation for being responsive, transparent, and committed to customer success—making it a go-to partner for businesses seeking speed, flexibility, and precision in every project.
--- Contact Us ---
For any inquiries regarding the content of this article, please contact ZhuoEr zhongm@zrjx.com.cn.
--- References ---
Zhuoer, J. (2023). Advanced Precision Machining Solutions for High-Tech Industries.
Zhuoer, J. (2022). Innovation and Quality in Vacuum Chamber Fabrication: A Case Study from Zhejiang, China.
Zhuoer, J. (2021). Custom CNC Machining for Semiconductor and Solar Energy Applications.
Zhuoer, J. (2020). Global Collaboration in Precision Engineering: Lessons from Tier-1 Supplier Partnerships.
Zhuoer, J. (2019). High-Precision Cutterhead Production with Automated Manufacturing Systems.
Zhuoer, J. (2018). Achieving Sub-Micron Tolerances in Complex Thin-Walled Components.
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